Project Snapshots

February 22, 2008

Project Snapshot: Rifle Barrel Chamber Machine

Task:  Design and build equipment to chamber rifle barrels.

Production rate:  1 piece every 12 seconds.

Machining tolerances: 

  • Chamber diameter: +/- .0002"
  • Chamber depth: +/- .002"
  • Chamber finish: #32

Specialty Design's solution...

Rifle Barrel Machine

Features:

  • Pneumatic clamping
  • Pneumatic powered drill head with electric motor
  • Thru barrel coolant system
  • Electrics with PLC

Project Snapshot: Progressive Die (more photos)

Task:  Design and build a progressive die to produce gas in-shot burners.

Production rate:  Determined by press.

Tolerances: 

  • Station location +/- .0002"
  • Non-accumulative finished part +/- .001"

Specialty Design's solution...

ProgDie1

ProgDie2

ProgDie3

ProgDie4 

Die features: 

  • Hardened tool steel
  • Commercial precision die set
  • 17 stations, two out

Project Snapshot: Progressive Die

Task:  Design and build a progressive die to produce gas in-shot burners.

Production rate:  Determined by press.

Tolerances: 

  • Station location +/- .0002"
  • Non-accumulative finished part +/- .001"

Specialty Design's solution...

ProgDie1

Click here for more die photos --->

Die features: 

  • Hardened tool steel
  • Commercial precision die set
  • 17 stations, two out

February 21, 2008

Project Snapshot: Seal Blanking Machine

Task:  Design and build equipment to cut close tolerance seal blanks.

Production Rate:  60 feet per minute.

Tolerances:  Any length accurate to +/- .0005."

Specialty Design's solution...

Seal blanking machine

The machine integrated the following features:

  • Payoff reel
  • Servo-driven roll feed
  • Pneumatic cutter
  • Run-out table