Tools & Dies

September 19, 2008

Case Study: Press Conveyance System

Background:  A pharmaceutical equipment manufacturer needed a special machine to eliminate the labor-intensive operation of removing molded plastic handles from their tree.

(click on photo for closer detail)

IMG_3199

Specialty Design was able to offer a cost-effective solution...

 

Solution:  We designed and built a press that cut the handles from the tree at a rate of 32 pieces per cycle at a 12 second cycle time.  The unit utilized the following features:

  • Commercial base frame
  • Pneumatic press
  • Custom die
  • Chain feed with WHMW nests
  • On-demand feed cycle

Press Conveyance System1  Press Conveyance System2

Press Conveyance System3

February 22, 2008

Project Snapshot: Progressive Die (more photos)

Task:  Design and build a progressive die to produce gas in-shot burners.

Production rate:  Determined by press.

Tolerances: 

  • Station location +/- .0002"
  • Non-accumulative finished part +/- .001"

Specialty Design's solution...

ProgDie1

ProgDie2

ProgDie3

ProgDie4 

Die features: 

  • Hardened tool steel
  • Commercial precision die set
  • 17 stations, two out

Project Snapshot: Progressive Die

Task:  Design and build a progressive die to produce gas in-shot burners.

Production rate:  Determined by press.

Tolerances: 

  • Station location +/- .0002"
  • Non-accumulative finished part +/- .001"

Specialty Design's solution...

ProgDie1

Click here for more die photos --->

Die features: 

  • Hardened tool steel
  • Commercial precision die set
  • 17 stations, two out